Question 1

In a Cause and Effect Diagram for manufacturing defects, what would be typically classified as a 'Machine' cause?

Options :

A : Employee training levels

B : Equipment malfunction

C : Variations in raw material quality

D : Delayed supply deliveries

Answer: B

Question 2

Which statement best describes a key difference between Lean and Six Sigma?

Options :

A : Six Sigma uses value-stream mapping, whereas Lean uses 5S.

B : Lean is a data-driven approach, whereas Six Sigma focuses on team collaboration.

C : Lean emphasizes speed and efficiency, while Six Sigma focuses on quality and precision.

D : Six Sigma aims to eliminate waste, whereas Lean targets process improvement.

Answer: C

Question 3

The primary goal of implementing Poka-Yoke in a process is to:

Options :

A : Enhance the skills and training of the workforce.

B : Achieve zero defects by preventing errors.

C : Eliminate the need for quality inspections.

D : Increase the speed of the production process.

Answer: B

Question 4

When the MRB decides to 'use as is' for a nonconforming material, it implies that the material:

Options :

A : Will be reworked to meet the minimum acceptable standards.

B : Will be returned to the supplier for replacement.

C : Meets all quality standards without exception.

D : Is suitable for its intended purpose despite the nonconformity.

Answer: D

Question 5

In the preparation phase of an audit, the auditor's key activity is to:

Options :

A : Draft and distribute the final audit report.

B : Conduct interviews with the auditee-s staff.

C : Implement corrective actions based on audit findings.

D : Develop an audit plan, including objectives, scope, and criteria.

Answer: D